Dendrite-Free Zinc Deposition Induced by Zinc-Phytate Coating for Long-Life Aqueous Zinc Batteries
Graphical Abstract
Highly reversible zinc plating/stripping of a zinc phytate modified zinc (ZP−Zn) electrode without dendrite formation.
Abstract
Rechargeable aqueous zinc batteries (AZBs) have been recognized as attractive energy storage devices because of their intrinsic superiorities, e. g., high safety, low material cost and environmental benignity. However, challenges such as dendrite formation on the surface of zinc (Zn) anode, poor reversibility of Zn plating/stripping and short circuit of the cell, having detrimental impact on cycle life and safety, hinder their further development. Herein, we design an artificial solid electrolyte interphase (SEI) layer for the Zn anode by coating it with a zinc-phytate (ZP) layer via a facile acid-etching approach. The symmetric cell with a modified Zn electrode exhibits excellent cycling stability and a low polarization voltage, since the ZP layer can guide uniform Zn deposition under the layer without dendrite formation and maintain a smooth interface between separator and electrode, which suggests Zn2+ transport properties of the coating layer. Moreover, comparing full cells, one employing a bare Zn anode (MnO2/carbon nanofibers (CNFs)||Zn), with the other with a modified Zn anode (MnO2/CNFs||ZP−Zn), the MnO2/CNFs||ZP−Zn cell delivers much better long-term cycling stability (capacity retention after 1000 cycles of 130 mAh g−1 vs. 50 mAh g−1 at a specific current of 0.5 A g−1). The coating via acid etching method offers a new powerful technique for further development of practical AZBs.
Introduction
Nowadays, lithium-ion batteries (LIBs) have a high market share in portable electronics, electric vehicles, and even large-scale energy storage systems,1 still there is ongoing R&D in LIBs to improve their performance, cost, safety, and environmental issues.2 Alternative battery systems are another strategy to achieve more sustainable energy storage and to avoid a technology monopoly of the LIB. Significant attention has been drawn to aqueous rechargeable batteries (ARBs) with multivalent metal ions (e. g., Mg, Al, and Zn, etc.).3 Among them, due to the inherent merits of Zn metal, such as high theoretical capacity (820 mAh g−1) and low redox potential (−0.762 V vs. standard hydrogen electrode), aqueous zinc batteries (AZBs), especially those with mild neutral electrolyte, are particularly promising and have received numerous research interests.3d, 4
The Zn anode commonly suffers from low Coulombic efficiency, dendrite growth and water splitting, both in alkaline and neutral electrolytes, resulting in fast capacity fading or even short-circuits in AZBs.5 Besides, the formation of inactive side products (e. g., Zn hydroxides or zincates), caused by self-corrosion and hydrogen evolution reaction (HER), results in the passivation of the zinc anode surface, which is detrimental to long-term cycling.6 In general, the practical application of AZBs is severely restricted to the achievement of a highly reversible Zn anode.7 To achieve that, several strategies have been proposed and the surface modification of a Zn anode, with either inorganic compounds, polymers or carbon etc., is the most studied one. For example, a porous nano-CaCO3 coating layer could guide uniform Zn plating/stripping rate over the entire Zn foil surface, resulting in a uniform, bottom-up Zn plating process.8 Cui et al.9 introduced a polyamide coating layer that elevates the nucleation barrier and restricts Zn2+ 2D diffusion, as well as serves as a buffer layer to isolate active Zn from bulk electrolytes, thus results in suppressed free water/O2-induced corrosion and regulated Zn deposition. Moreover, with an N-doped porous carbon coating layer, induced by the zeolitic imidazole framework (ZIF-8),10 the Zn anode could exhibit a high Coulombic efficiency of Zn plating/stripping without dendrite formation. The complicated fabrication steps of constructing an extra layer often promote significant additional effort, which usually translates into higher costs. Thus, exploring novel methods that can achieve a uniform coating layer with improved contact between the coating material and the Zn at low efforts and cost is crucial.
Phytic acid (PA; C6H6(H2PO4)6), extracted from natural grains and seeds, has been widely investigated as a non-toxic corrosion inhibitor to protect metal surfaces11 because of its powerful chelating capability with metal ions (e. g., Zn2+, Fe2+, Mg2+). Inspired by this, zinc phytate (ZP) is considered to be an effective compound for a protective layer that can result in uniform Zn deposition and suppresses the HER on the electrode surface. More interestingly, since PA itself is an acid with phosphate carboxyl groups, it can etch the surface of Zn foil and cause the release of Zn2+ ions, which then chelate with PA and form a ZP layer on the Zn electrode surface. The morphology and the thickness of the coating layer is speculated to be easily changed by varying the concentration of PA solution and the reaction time. Herein, a uniform ZP coating layer is successfully fabricated through a simple and controllable way, i. e., by employing a diluted PA solution to the Zn foil surface. The composition, surface morphology and electrochemical properties of the modified Zn electrode are systemically investigated. This work depicts the application of corrosion inhibitors with acidic pH as a new strategy to address the Zn dendrite issue for AZBs.
Results and Discussion
Figure 1 shows the morphology, hydrophilicity and structure of Zn and ZP−Zn electrodes. After etching, as observed in SEM images, the shiny surface of bare Zn foil (before in contact with PA, Figure 1a1) is covered by a smooth film (Figure 1a2). This film results in an improved wettability of the Zn electrode by the electrolyte (Figure 1b), which would be beneficial for the more homogenous distribution of current density on the electrode surface during electrochemical cycling. Thus, the impedance in the cell with ZP−Zn electrode is expected to be reduced. The (crystalline) structures of ZP powder, pristine and modified Zn electrodes were then characterized by XRD, and the patterns are shown in Figure 1(c). Pristine and ZP−Zn electrodes show the same position of all reflections, meaning that the modification does not significantly impact the Zn structure. The absence of other impurity reflections also proves that no newly crystalized phases have been formed during chemical etching. No reflections are observed in the pattern of ZP powder, indicating the amorphous structure of it. Therefore, FTIR was further used to confirm the surface components, and the spectra are displayed in Figure 1(d). The characteristic bands of ZP, i. e., at 1084 1135 and 1635 cm−1, are assigned to the stretching vibration modes of PO43−, H2PO4− and HPO43−,11a, 12 respectively. Those bands can be clearly observed in the spectra of ZP powder and ZP−Zn but not in the one for the pristine Zn electrode, proving that the surface layer is composed of ZP.
The electrochemical behavior of the Zn electrode before and after PA modification was first compared in symmetric cells, as shown in Figure 2. The cells were galvanostatically cycled at 0.25 mA cm−2 with a limitation of the areal capacity of 0.05 mAh cm−2. The charge transfer resistances before cycling in both cells are much higher than those after the 1st cycle, revealed by the impedance measurement (Figure S1), indicating the existence of the activation process during the initial cycle. Both cells behave low overvoltage in the early period of cycling, e. g., 69 mV for the Zn||Zn cell and 53 mV for the ZP−Zn||ZP−Zn cell (left inset of Figure 2) after 50 h, while after 300 h, the nucleation overvoltage in the ZP−Zn||ZP−Zn cell increases much slower in comparison with the Zn||Zn cell. For example, the Zn||Zn cell exhibits an overvoltage of 124 mV after 500 h (right inset of Figure 2), while the value of the ZP−Zn||ZP−Zn cell is only 72 mV. This fast increase in the Zn||Zn cell may attribute to a fast accumulation of Zn dendrites as well as the formation of zinc hydroxide sulfate (Zn(OH)2)3(ZnSO4) ⋅ 5H2O; ZHS) on the surface of bare Zn. Since the loose and messy ZHS layer would deteriorate the electrochemical performance13 of a zinc-based cell, a much larger polarization and micro short-circuit formation can be observed in the cell with the bare Zn electrode after 900 hours (Figure S2a). In contrast, the cell with ZP−Zn electrode displays an excellent stripping/plating behavior even after 2000 hours or 5000 cycles (Figure S2b). When increasing the current density to 25 mA cm−2 (Figure S3), the cell with ZP−Zn electrodes shows better reversibility and lower nucleation overvoltage than the Zn||Zn cell throughout the whole measurement period. Both results demonstrate that the PA-modified electrode can enable stable and rapid Zn stripping/plating for a much longer term, which could be attributed by the presence of the ZP coating layer.
To study how the ZP coating layer affects the Zn stripping/plating behavior, the surface morphology of the electrodes after Zn deposition with various capacities, i. e., 0.05 mAh cm−2, 0.1 mAh cm−2 and 0.5 mAh cm−2, have been characterized by SEM, and the corresponding images are shown in Figure 3. The surface of the bare Zn foil (Figure 3a) is clean and flat but changes obviously after Zn deposition (Figure 3b–d). Uneven Zn deposits can be easily observed after 0.05 mAh cm−2 capacity of Zn deposition, while the flake shaped ZHS, whose morphology agrees with previous reports,13, 14 also appears simultaneously. ZHS is more pronounced by prolonging the deposition time, and almost fully covers the electrode after 0.5 mAh cm−2 deposition. In contrast, no ZHS can be observed in the deposited ZP−Zn electrode, and the ZP−Zn surface does not show obvious changes (Figure 3f–h), which suggests that the deposited Zn grows under the ZP coating layer. The resulting stable interface of the Zn electrode with the electrolyte leads to a low impedance in the ZP−Zn symmetric cell (Figure S1) and improved long-term cycling stability (Figure 2). In contrast, the numerously formed ZHS as well as the Zn dendrite on the bare Zn electrode would contribute to the performance decay.
It must be noted that no Zn dendrite or flake ZHS formation can be observed on the surface of the ZP−Zn electrode even after 0.5 mAh cm−2 of Zn deposition, suggesting that the Zn deposition occurs under the ZP coating layer, which is further confirmed by the cross-section of SEM image and EDX mapping of O, P and Zn, as displayed in Figure 4(a–d). A coating layer can be seen (Figure 4a), which is evenly, flat, and tightly attached to the surface of Zn foil. O and P (Figure 4b and c), as the main elements in ZP, are only observed on the electrode surface after Zn deposition, which clearly demonstrates the location of deposited Zn, i. e., under the ZP layer and directly on the bare Zn substrate. This further suggests that the ZP coating layer has Zn2+ transport properties.
The pH buffer ability is due to the existence of H2PO4− and HPO42− groups (proved by FTIR spectra in Figure 1d) in ZP, which can consume OH− ions (Equations 3 and 4) originated from side reactions. The low concentration of OH− sufficiently limits the formation of ZHS even after 50 cycles (Figure 4h). Meanwhile, the low nucleation overvoltage (Figures 2 and 4g) can suppress the side reactions and therefore prevent fast generation of OH−. Therefore, with the artificial ZP layer, a uniform Zn deposition can be achieved on the Zn electrode. Additionally, the growth of undesirable ZHS that may aggravate the impedance and even lead to cell short-circuit can be noteworthily limited.
Last but not the least, the electrochemical performance of both Zn anodes was compared in full cells by employing MnO2/CNFs electrodes as cathode. Figures S5 and S6 show the SEM images and XRD patterns of CNFs and MnO2/CNFs, which are agree well with the previous report.19 Figure 6(a) exhibits the long-term cycling performance of both cells that were cycled first at low specific current of 100 mA g−1 for 10 cycles and then at 500 mA g−1 for 1000 cycles. Though both cells exhibit similar specific capacity of near 200 mAh g−1 at 100 mA g−1, MnO2/CNFs||ZP−Zn cell delivers obviously higher capacity at 500 mA g−1 and decays at much slower pace, which can be clearly seen in Figure S7 for the capacity evolution of the initial 20 cycles. This result demonstrates the enhanced rate capability of full cell with ZP−Zn electrode. After 150 cycles, it shows a capacity of 130 mAh g−1 that is maintained until the end of measurement (1000 cycles). The capacity retention reaches 80.2 % in comparison with the initial value delivered at 500 mA g−1 (the 11th cycle). On the contrary, the MnO2/CNFs||Zn cell performs low specific capacities and only maintains 33.5 % after 1000 cycles. Its relatively “bouncing” Coulombic efficiencies also indicate an instability of the Zn2+ plating/stripping for the bare Zn electrode. The Nyquist impedance plots of the two cells are shown in Figure 6(b and c), both cells show a dramatic impedance decrease from the initial to the 10th cycle because of the electrochemical activation process, which explains the growing trend in their specific capacity in the first 10 cycles. Nevertheless, MnO2/CNFs||ZP−Zn cell shows obviously lower impedance than that in MnO2/CNFs||Zn cell, indicating that the ZP coating layer also contributes to a lowering of the cell inner resistance and enhances the rate capability of a full cell; still an activation step is needed to achieve this.20
In order to compare the redox reactions between the two cells, the CV curves obtained at 0.5 mV s−1 between 0.9–1.8 V are shown in Figure 6(d). Two pairs of redox peaks can be observed in both curves which can be assigned to the redox reactions of Mn4+↔Mn3+↔Mn2+ during the insertion/extraction of H+ and/or Zn2+ into/out of MnO2 cathode.21 The voltage gaps between the oxidation and reduction peaks are bigger in the curve of MnO2/CNFs||Zn cell in comparison with those in MnO2/CNFs||ZP−Zn cell, which may due to the larger cell inner resistance, as indicated in Figure 6(c). Consistent with the CV curves, two plateaus, corresponding to the H+ insertion (at high voltage) and Zn2+ insertion (at low voltage), appear in the voltage profiles of both cells (Figure 6e). Since the kinetics of H+ insertion is faster than that of Zn2+ insertion,21b the cell with a higher proportion of H+ insertion is expected to deliver an increased capacity especially at high rates. Though both cells deliver similar discharge capacities of ∼190 mAh g−1, the proportion of capacity from H+ insertion for the MnO2/CNFs||ZP−Zn cell is higher than that of MnO2/CNFs||Zn cell (57 % vs. 50 %) according to the voltage profiles in the 10th cycle. This results in a better rate capability, as proven by the obvious less capacity decay when increasing the specific current from 100 to 500 mA g−1.
Conclusion
We propose a facile and low-cost coating strategy, i. e., acid etching method, to modify the Zn anode for aqueous Zn batteries. With this method, a zinc phytate (ZP) coating layer is introduced to the surface of the Zn anode, which can induce uniform Zn deposition under it and serve as protective layer to suppress side reactions leading to the formation of undesirable ZHS products. Thus, a low nucleation overvoltage, an effective electrode|electrolyte interface and delayed electrolyte decomposition, enabled by the ZP coating, result in a highly reversible Zn plating/striping process without visible dendrite growth. A MnO2/CNFs||ZP−Zn full cell shows a high-capacity retention of 80.2 % after 1000 cycles with enhanced rate capability. Thereby, this modification method explored a novel way to supress zinc dendrite formation and effectively improves the electrochemical performance of AZBs.
Experimental Section
Synthesis of ZP- Zn electrode and MnO2/CNFs positive electrode material
Figure S8 illustrates the preparation of the ZP−Zn electrode. 40 μL of 1.2 wt.% phytic acid solution, prepared by diluting the 50 wt.% PA aqueous solution (Sigma Aldrich; CAS: 83-86-3), was first dropped into the cathode side of a 2032 coin cell case. Then, a Zn disc (Φ=12 mm; 50 μm thickness; Grillo) was put on the solution and maintained for 15 min, during which the bottom side of the disc was etched by PA and a ZP layer was formed on the surface of it. This PA modified Zn disc is further named as ZP−Zn electrode. In order to confirm the formation of zinc phytate, the ZP power was also synthesized through the complexation reaction between zinc acetate dihydrate (98 %; CAS: 5970-45-6; Sigma Aldrich) and 50 % PA solution.
The MnO2/carbon nanofibers (CNFs) composite, used as the positive electrode material in this work, was prepared via a hydrothermal reaction.19 1.5 mmol MnSO4 ⋅ H2O (99 %; Carl Roth) was dissolved in 45 mL distilled water together with 1 mL 0.5 mol L−1 H2SO4 solution, followed by adding 60 mg carbon nanofibers (CNFs, 100 nm×20–200 μm, Sigma Aldrich). Then, 10 mL 0.1 mol L−1 KMnO4 (99 %, Sigma Aldrich) solution was dropwise added under continuous stirring for 1 h. The hydrothermal reaction was carried out at 120 °C for 12 h in a Teflon-lined stainless-steel autoclave, and the dark precipitate was collected afterwards by centrifugation and washed three times with distilled water. The MnO2/CNFs material was finally obtained after drying this precipitate at 80 °C overnight. According to thermal gravimetric analysis (TGA, Q5000-lR, New Castle, USA), which is shown in Figure S9, the content of MnO2 in MnO2/CNFs composites is about 60 %.
Material characterization
The surfaces of both bare Zn and ZP−Zn electrodes before and after Zn plating were characterized by scanning electron microscopy (SEM, Carl Zeiss AURIGA, Carl Zeiss Microscopy GmbH), the corresponding energy dispersive spectrometer (EDS) mapping was applied to analyse the element distribution. X-ray diffractometer (Bruker D8 Advance X-ray, Bruker) with Cu Kα radiation (λ=0.15418 nm) and attenuated total reflectance Fourier-Transform infrared spectroscopy (ATR-FTIR, Bruker Vertex 70) were used to characterize the structure of different samples.
Electrochemical measurements
Symmetric Zn | ZnSO4+MnSO4 | Zn cells
The Zn||Zn and ZP−Zn||ZP−Zn symmetric cells were assembled in two-electrode22 2032 coin cells with either glass fiber fleece (Whatman GF/D, Φ=16 mm). Besides, in order to get a clear observation of SEM, filter paper (Whatman 540, Φ=16 mm) also was used as separator in the cells that need to be dissembled, because glass fiber very easily attach on cycled electrodes and cover up which real morphology. 2 mol L−1 ZnSO4 (99 %; Sigma Aldrich) and 0.2 mol L−1 MnSO4 aqueous solution (99 %; Carl Roth) was used as electrolyte. The galvanostatic cycling at different plated capacities (0.05–0.5 mAh cm−2) under the current density of 0.25 mA cm−2 was carried out on MACCOR series 4000 battery tester (Maccor Inc.). Electrochemical impedance spectroscopy (EIS) was recorded by VMP3 (BioLogic Science Instruments) in a frequency range of 100 kHz to 10 mHz.
MnO2/CNFs |ZnSO4+MnSO4| Zn full cells
Full cells were also assembled in 2032 coin cells with Zn metal (Zn or ZP−Zn) and MnO2/CNFs as negative and positive electrode, and glass fiber (Whatman GF/D) as separator, respectively. The positive electrode was composed of MnO2/CNFs active materials, Super C65 (conductive carbon, Imerys Graphite & Carbon) and polyvinylidene fluoride binder PVDF (Kynar Flex 761A, Arkema Group) with the ratio of 80 : 10 : 10 (wt.%). N-methyl-2-pyrrolidone (NMP, 99 %, Sigma Aldrich) was used as solvent for electrode paste preparation and stainless-steel (opening mesh: 0.085 mm, FE248703, Goodfellow) was applied as current collector. The mass loading of the active material (MnO2/CNFs) was 1.5±0.2 mg cm−2. For electrochemical studies, the same electrolyte was used as described above. The charge/discharge cycling was conducted on the MACCOR series 4000 battery at a specific current of 500 mA g−1 in the voltage range of 0.9–1.8 V. The specific capacity is calculated based on the mass of MnO2/CNFs. Cyclic voltammetry (CV) and EIS were performed on a VMP3 system.
Acknowledgements
The authors are grateful for the financial support from German Research Foundation (DFG, project Li 2916/2-1) and the European Union through the Horizon 2020 framework program for research and innovation within the projects “VIDICAT” (829145). Open Access Funding provided by Politecnico di Milano within the CRUI-CARE Agreement.
Conflict of interest
The authors declare no conflict of interest.
Open Research
Data Availability Statement
No additional data are available